Capsule Packaging in Pouches
We understand that flexible and protective packaging is essential for maintaining the quality and integrity of capsules. Our pouch packaging solutions provide a versatile and lightweight option, ideal for both individual and multi-dose packaging. Pouches offer convenient, on-the-go access, making it easy for consumers to carry and use their supplements.
We use high-quality, durable materials that protect against moisture, air, and light, helping to extend the shelf life of the capsules. Our advanced filling technology ensures precise counting and placement of capsules in each pouch, delivering accuracy and consistency with every pack. This packaging solution is especially suited for health supplements, daily vitamins, and herbal capsules, offering a practical and reliable choice for modern, health-conscious consumers.
Capsule Packaging in Jars
For larger quantities and long-term storage, jar packaging offers a reliable and practical solution. Our jar packaging services accommodate a variety of capsule sizes and types, providing robust protection and user-friendly designs. Jars act as an excellent barrier against environmental factors, helping to preserve the efficacy of capsules over time.
Airtight seals maintain freshness, while sturdy materials safeguard capsules from physical damage. We offer a range of jar sizes and materials, including glass and high-grade plastic, to suit different product needs and branding requirements. This packaging method is ideal for dietary supplements, nutraceuticals, and nootropic products that require both visibility and durability. Our advanced filling equipment ensures precise quantities and safe handling, delivering packaging solutions that uphold the high standards of your products.
In the dynamic world of capsule filling and manufacturing, understanding the nuances of capsule sizes and their applications is essential for businesses looking to optimise their product packaging. At nuwe solutions, we pride ourselves on providing customised capsule packing solutions, carefully designed to meet the diverse needs of our clients.
This detailed guide explores the range of capsule sizes available, highlights their unique features, and demonstrates why we are a trusted partner in capsule manufacturing. Our expertise ensures that every product is handled with precision, from filling and packaging to protecting quality and enhancing presentation, helping businesses deliver exceptional products to their customers.
Navigating the complexities of capsule sizing is a key part of nutritional and supplement manufacturing. At nuwe solutions, we understand the importance of precision and customisation in capsule production. Whether for health supplements, nutritional products, or other applications, selecting the correct capsule size is essential for accurate dosage and consumer satisfaction.
We offer an extensive range of sizes, from the substantial Size 000 capsules to the compact Size 5 capsules, ensuring that every client’s requirements are met with precision. In this section, we explore each capsule size, highlighting their dimensions, capacities, and typical uses, demonstrating why we are a trusted partner in delivering tailored capsule manufacturing solutions.
Size 000 Capsules: The Largest Standard Option
Often called “triple zero,” Size 000 capsules are the largest standard capsules available. They are perfect for high-dose supplements or medications, offering a generous volume of 1.37ml. Measuring 26.1mm in length with an external cap diameter of 9.91mm, these capsules are ideal for products that require substantial dosing.
Capsule Sizes and Manufacturing Options
Size 000 capsules are particularly suited for high-dose supplements where a larger quantity of active ingredients is needed. Their ample volume makes them ideal for probiotics, mineral supplements, or herbal remedies that require a bigger dose. The larger size also allows for the inclusion of bulkier ingredients, making them a preferred choice for comprehensive nutritional supplements.
Size 00 Capsules: The Popular Choice
Size 00 capsules are one of the most commonly used options for supplements and medicinal products. With a volume of 0.9ml, an overall length of 23.4mm, and an external diameter of 8.56mm, they offer an ideal balance between capacity and ease of use, making them a favourite in the pharmaceutical and nutraceutical sectors.
Versatile for a Range of Supplements
The versatility of Size 00 capsules makes them suitable for a wide variety of supplements and medications. They are commonly used for multivitamins, herbal extracts, and over-the-counter medications. Their well-balanced size allows manufacturers to create consumer-friendly capsules that are convenient to take while still delivering an effective dose.
Size 0 Capsules: A Versatile Medium
Size 0 capsules provide an ideal balance of size and capacity, making them a versatile option for a variety of applications. They have a volume of 0.68ml, a length of 21.6mm, and an external diameter of 7.64mm, offering a practical solution for many supplement and medication needs.
Balanced for Moderate Dosing
With their moderate volume, Size 0 capsules are perfect for products that require balanced dosing. They are commonly used for vitamin complexes, herbal supplements, and standard prescription medications. Their medium size makes them consumer-friendly, easy to swallow, and well-suited for delivering effective doses without compromise.
Size 1 Capsules: Slightly Smaller, Still Effective
Slightly smaller than Size 0, Size 1 capsules are ideal for moderate dosing needs. They have a volume of 0.48ml, a length of 19.4mm, and an external diameter of 6.96mm, providing an effective option for a range of applications.
Suitable for Smaller Doses
Size 1 capsules are often chosen for products requiring a moderately lower dose of active ingredients. With their 0.48ml capacity, they are commonly used for children’s vitamins, low-dose herbal supplements, and specific medication regimens that require precise, smaller doses. Their compact size also makes them easier to swallow, appealing to a broader audience.
Size 2 Capsules: Ideal for Pharmaceutical Manufacturing
Size 2 capsules are widely used in pharmaceutical manufacturing, offering a precise solution for medications and specialized supplements. They have a volume of 0.36ml, a length of 17.6mm, and an external diameter of 6.39mm, making them a reliable choice for products that require accurate dosing.
Common in Pharmaceutical Applications
Size 2 capsules are particularly suited for prescription drugs, targeted nutritional supplements, and clinical trials where dosing precision is essential. While less commonly used in general food supplements, their specialised role in the pharmaceutical sector highlights their value for manufacturers who prioritise accuracy and consistency in every capsule.
Size 3 Capsules: The Smaller Alternative
Size 3 capsules offer a compact solution, with a volume of 0.27ml, a length of 15.7mm, and an external diameter of 5.85mm. They are ideal for applications where smaller doses are required and precision is key.
Preferred for Specific Treatments
Although less common, Size 3 capsules are essential for certain treatments. They are frequently used for pediatric medications, targeted dietary supplements, and situations that demand very precise, lower doses of active ingredients. Their smaller size ensures ease of use while maintaining accurate dosing.
Size 4 Capsules: Specialised Medicine Applications
Size 4 capsules are primarily used for specialised medicinal purposes, offering a compact solution with a volume of 0.2ml, a length of 14.3mm, and an external diameter of 5.33mm. They are designed to meet the precise requirements of niche medical applications.
Specialised for Niche Medications
These smaller capsules are ideal for highly potent medications that require very small dosages, such as certain hormonal treatments or specialised therapeutic drugs. Their compact size ensures accurate, targeted delivery, making them well-suited for treatments where precision is critical.
Size 5 Capsules: The Smallest Standard Size
Size 5 capsules are the smallest standard capsules available, predominantly used in pharmaceutical applications. They have a volume of 0.13ml, a length of 11.1mm, and an external diameter of 4.91mm, making them ideal for products that require minimal dosing.
The Choice for Minimal Dose Requirements
These capsules are perfect for highly potent medications where only a small amount of active ingredient is needed. Size 5 capsules are commonly used in specialised medical treatments and pediatric medications, providing precise, controlled dosing in a compact form.
Ingredient Preparation
The process begins with the careful preparation of ingredients. We accurately weigh and blend active ingredients and excipients to create a uniform mixture. This step is essential, as it ensures the efficacy, consistency, and quality of the final product.
Capsule Shell Production
We use automated machines to produce capsule shells, typically made from gelatin or plant-based materials. These machines precisely control temperature and humidity to create uniform, high-quality shells. The process involves dipping pin bars into the gelatin solution, forming a film around the pins, which, once cooled, creates the two halves of each capsule shell.
Filling and Sealing
The filling process showcases the precision of modern automation. The capsule halves are separated, and the bottom halves are filled with the prepared ingredient blend using precision nozzles or vacuum technology. Accuracy at this stage is critical to ensure correct dosing. The top and bottom halves are then seamlessly rejoined and sealed, resulting in perfectly filled capsules ready for packaging.
This automated approach to capsule manufacturing offers several advantages:
Automation allows us to produce capsules at remarkable speed, significantly reducing turnaround times and enabling us to meet both small and large-scale production demands efficiently.
Our automated processes ensure that every capsule is identical in weight and dosage, maintaining precise, reliable dosing—an essential factor in quality capsule manufacturing.
Higher efficiency and reduced manpower requirements translate into cost savings, which we can pass on to our clients, making professional capsule manufacturing more accessible.
With minimal human intervention, the risk of contamination is greatly reduced, ensuring a safer product for the end user while maintaining the highest hygiene standards throughout production.
At nuwe solutions, our deep understanding of capsule sizing and manufacturing, combined with our expertise in contract packing and logistics, makes us the ideal partner for your capsule packaging needs. Whether you require large-scale production or standard and specialised capsule sizes, our dedicated team is equipped to deliver high-quality, bespoke solutions tailored to your specific requirements.
Reach out today to explore how we can turn your contract packing needs into a strategic advantage.
At nuwe solutions, we’re always excited to discuss your project and offer our expertise to both traditional and e-commerce businesses. Whether you’re seeking a new packing partner for existing products, looking to elevate current offerings, or just starting to plan a new project, we’d love to hear from you.
Contact us at [email protected] to discuss your requirements.
Please provide as much information as possible, including the type of packaging you require (For Example, Pouch, Sachet, Carton, Bag), the type of product you are packing (Granule, Powder, Liquid, Paste etc), your expected MOQ (Minimum Order Quantity) and if you require post production storage, or order fulfilment. However small the detail may seem, it can often be very helpful to us. If you are a start-up company, then please feel free to give us a call, we are always happy to help.
Let’s connect and explore the simple steps and effective solutions to fuel a healthier, brighter future for individuals, teams and businesses.
Price range: £2.90 through £76.26 (Inc. VAT)
Price range: £3.20 through £89.28 (Inc. VAT)
Price range: £3.20 through £84.64 (Inc. VAT)
Price range: £3.20 through £84.64 (Inc. VAT)
